|
 
|
|
Home >
Manufacturing Capabilities > Rotary Transfer High-Volume Machining
Rotary Transfer High-Volume Machining
Rotary Transfer High-Volume Machining: Multi-Spindle Technology, Hydromat 16-Station
Machines, Custom Design / Build, Inline,
Trunnion, Horizontal Equipment
Moore Technology offers multi-spindle rotary transfer technology
through our industry-leading partner. Our partner has Hydromat 16-station machines
and is world renowned
for designing and building their own rotary transfer machine tools.
- We custom design and build machines around your family of components,
so you get
the benefits of the most efficient production at the lowest capital cost
- We can build inline, trunnion, or horizontal equipment
- Our latest 24-station design uses a
Hirth-Ring index table for
+ 0002 inch accuracies
- Our partner's machines typically have from eight to 24 stations
- Costs 60% less than an equivalent purchased machine. This savings is passed on
to you!
High-Volume, High Speed Manufacturing with Close Tolerances
Our primary niche is high-volume jobs that
require machines to produce parts at close tolerances in sub-two-second cycle times.
- Volumes that start from 300K to 500K parts
and into the millions fit us best
- We will be one of the lowest cost providers
in the world if your part fits our capabilities
- To maintain our position in this competitive
market, we continually focus on new and unique technologies
to improve cost-control and expand our capabilities
Boost Your Accurate Weekly Output!
Our multi-spindle lathe department runs machines by Schutte, Gildemeister, and Euroturn. These world-class
lathes are typically more than 20 times more accurate
than our competitor’s machines.
- Our weekly output capability is enhanced because every lathe
is equipped with an auxiliary bar loading machine, which can
increase your output by more than 25%.
- The high-reliability of these lathes ensures each machine can produce in
excess of 300,000
parts weekly!
Single-Spindle Lathes for Short & Quick Runs
Our single spindle CNC department consists of Citizen Sliding Headstock lathes.
- Our engineering team has developed unique
attachments that reduce the cycle times on female contact pins by 25%.
- These machines are extremely versatile for short runs and quick
set-up.
- We have equipped them with bar loaders and sensors for un-attended operation.
- Let us put our expertise to work for you!
Rotary Transfer High Volume Machining
“State of the Art” European Multi-spindle lathes outperform standard lathes in every respect:
- RPM’s - Our spindles are modern sealed designs, which can operate at 300% faster RPM’s, allowing Liberty to produce your part faster!
- Hirth Ring Index – All of our lathes are equipped with this geared location mechanism which enhances accuracy by twenty fold.
- Compound Slides – We can single point complex features such as lead screws or threads.
- Faster Idle Time – Less non-cutting time means more parts per hour!
- Isolated Independent Cams – Each cutting tool is cammed at its optimum feed rate. All cams are separated form the chip area to prevent random chips on the cams.
- Micrometer Adjustments – All tools are more easily changed and thus more accurate parts are produced with less down time.
- Servodrives – All of our lathes use servodrives to eliminate clutch slipping and the wearing of mechanical drive components.
- Synchronous Drives – As our lathes are 100% Synchronous we can use advanced attachments to eliminate secondary operations. These include polygon forming, thread milling, off center rotating drilling, back drilling and tapping, etc.
As a result of the above technology our lathes typically are producing components 24 hours a day at efficiency rates of 90% or better.
Multi-spindle Lathe Comparison Chart
|
|
Davenport B |
Acme/New Britain |
Schutte SG-18 |
Gital GM-16-AC |
Euroturn6/20 |
|
Number of Spindle
Max Usable RPM |
5
3,000 |
6
2,500 |
6
10,000 |
6
9,000 |
6
5,000 |
|
Hirth Ring Index |
No |
No |
Yes |
Yes |
Yes |
|
Range on forming test-all spindles |
.005 " |
.005 " |
.00015 " |
.0025 " |
.005 " |
|
Compound Slides |
No |
No |
Yes |
Yes |
Yes |
|
Non-cutting time
per part |
0.6 sec. |
1.5 sec. |
0.3 sec. |
0.4 sec. |
0.4 sec. |
|
Independent cams
for all tools |
Yes |
No |
Yes |
Yes |
Yes |
|
Micrometer Adjust
for each tool |
No |
No |
Yes |
Yes |
Yes |
|
Cams Isolated from chips |
No |
Yes |
Yes |
Yes |
Yes |
|
Synchronous Servodrive |
No |
No |
Yes |
Yes |
Yes |
|
Typical uptime |
50% |
60% |
90% |
90% |
85% |
Click here to see our equipment list.
Call 317-862-9185 for precision engineering and/or manufacturing assistance.
You can also
send
us an email or submit this short form: ( * = required )
Top of Page
|
|
