Castings

Castings: Metal Casting, Metal Injection Molding, Tight Tolerance Parts, Customized Metal Alloys, Complex Shape, Close Tolerance, Eliminate Secondary Operations

	New equipment being installed in our No-Bake gray and ductile iron facility. Click for larger image.
	British Molding Machine (BMM) - front view. Click for larger image and more information.
	British Molding Machine - rear view.  Click for larger image and more information.
	Casting Conveyor Line Click for larger image and more information.
	Investment Casting Click for more images.
	Satisfying the most demanding requirements for high quality castings using the NO-Bake process. Click for larger image and more information about No-Bake Steel Casting
	500lb Volute Casting    Benefits of no-bake process include: Better design tolerances Gas-related porosity is reduced Finer surface finishes and better tolerances Finishing-related costs greatly reduced Ideal for producing a wide variety of casting sizes Weights up to 40K lbs.

Moore Technology can meet your metal casting needs with the highest quality castings available today through our regional partnerships. Our casting capabilities compliment our machining capability and we are privileged to have one of the best sales engineers and foundrymen in the country working with us.

Our casting capabilities serve a variety of manufacturing industries. Metal parts we can produce from castings include:

Casting Capabilities

Our casting capabilities include:

Die Casting

Stroh Die Casting is a world-class die casting operation. They practice lean manufacturing methods so that their production system is efficient and flexible.

Some features of their die casting program include:

• Automated die cast centers that feature programmable measuring, vacuum-assist, multi-step die lubrication and shot control.
   
• 37 Machines from 5 Ton up to 900 Ton producing parts from ¼ oz to 15 lbs.
   
• Tight tolerance capabilities:

  .015mm for casting .0005mm for machining

• Efficient set-up methods, flexible lead times, fast production rates.
   
• In-process inspection to monitor consistency and maintain low defect rates.
   
• Visual control boards throughout plant for communication.
   
• In-house tool maintenance team.
   
• HUBZONE Certified (link opens in new window)
   
• Alloys Employed:

  Aluminum: 360, 380, 384, TC130 Zinc: Z3, Z5, Z8, ZA-12, ZA-27

• Advantages of Die Casting

  Ability to produce complex shapes with thinner walls and tight tolerances High-speed production Resistance to temperature extremes Superior electrical properties Excellent strength and durability Good corrosion resistance Light weight Offers a range of surface finishes from smooth to textured Recyclable

• Industries Served

  Power Tools Motors/Controls Pumps /Compressors Computer Equipment / Electronics

  Telecommunications Lawn / Garden Leisure Engine Components Government Contracting

Investment Casting

• Metals Cast:

  Carbon and low alloy Stainless Tool Steel Corrosion-resistant steel

  Copper-base alloys Monel Nickel-base alloys Cobalt-base alloys.

• Casting Range: Ounces to 200lbs.
  
  
• Key Markets:

  Heavy Equipment Automotive Medical Safety Lawn and Garden Railroad Firearms Fitness Equipment

  Safety Agriculture Recreational Vehicles and Electronic Controls Fluid Handling Power Tools Hand Tools

• Company Focus:
  
  
  • Speed and continuous flow to be able to deliver a part to our customers in 5-10 days.
    
    
  • Propriety software monitors and controls the process - 24 hours a day, seven days a week - ensuring schedules remain 100% on time.
    
    
  • Robotics make the process extremely cost competitive.
• Utilization of innovative technology allows us to be one of the most highly technological foundries in the world.
  
  
• If you don’t see your market – don’t worry – there is no limit to what we can help design and produce. We invite you to call and see what possibilities exist.
  
  
• View pictures of investment castings

Permanent Mold Casting

• Permanent Mold Castings up to 120 pounds
• Aluminum and Zinc materials
• 28 tilt pour machines
• Tooling facility, castings, machining and assembly

Gray Iron Green Sand Castings

• Class 20, 25, 30 and 35
• Production Quantities 100 – 1,000,000
• Disamatics 1 to 50 pounds

Gray and Ductile Iron Sand Casting

• Gray Iron 20, 25, 30, 35, 40
• Ductile Iron 60, 65, 80, 100
• Production Quantities 25 – 250,000
• Hunter 10’s 1 to 30 pounds
• Hunter 20’s 1 to 65 pounds
• BMM 24” X 34” or 17” X 24 “ Plate inserts
• Up to 300 pounds

Gray and Ductile Iron Low Volume Nobake

• Gray Iron 20, 25, 30, 35, 40
• Ductile Iron 60, 65, 80, 100
• Low Volume Nobake (Chemically Bonded Molds)
• Versatile mold size based on geometry and weight of casting
• Up to 300 pounds

Gray and Ductile Iron Furan

• Gray Iron 30, 35, 40, 45, 50
• Ductile iron 60, 65, 80, 100
• Low Volume Furan (Chemically Bonded)
• Flaskless molding line utilizes either fixed or loose pattern equipment and molds can range in size up to 60” X 90” and up to 24” X 24” in height. Maximum weight of 5,000 pounds
• Large Flask Molding Line range up to 12’ X 18’ X 6’and a maximum weight of 38,000 pounds

Gray and Ductile Iron Disamatic

• Ductile Iron 60, 65, 80, 100 to ASTM 536
• Malleable Grades 32510, 50005, 60004, 70003
• Production from Mid to High Volumes
• Casting weight up to 8 pounds
• Disamatic molding machines, Mark IV’s

Aluminum, Ductile and Gray Iron Castings Prototype

• Nobake molding for prototypes and low volume production
• Machining and Assembly

Aluminum and Zinc

• Green Sand, Nobake, Permanent Mold, and Die Castings
• Prototype to Production
• Weights very by process, very versatile
• Machining and Assembly

Nobake Steel Castings

• Stainless and low carbon steels, many grades
• Casting weights up to 6,000 pounds
• 6,800 M² (73,500 square feet) of production area
• Ductile iron capabilities (ASTM A536 class 65, 80, and 100)
• Grey iron capabilities (ASTM A48 class 40, 45, and 50)
• Casting range: one to 17,250 kg (40,000 pounds)
• Click for more information about the benefits of No-Bake Steel Castings

Moore Technology, Inc.  |  8047 Raindance Trail  |  Indianapolis, IN 46239 USA
Phone: 317-862-9185  |  Fax: 317-862-4564  |  Email: info@MooreTechnology.com

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